Double Wall Corrugated Boxes - Extra Protection
Our double wall corrugated boxes provide added strength with two layers of fluting, making them suitable for fragile or heavy items.
✅ Durable & shock-resistant
✅ Perfect for electronics, glassware, and industrial goods
✅ Available in multiple sizes & custom printing
👉 Choose for products that need extra cushioning & safety.
Double Layer Board
Double Layer boxes
What Are Double Layer Corrugated Boxes?
Double layer, also known as double wall corrugated boxes, are made with two layers of fluted (wavy) paper sandwiched between three flat linerboards. This five-layer construction offers superior strength, making them ideal for heavy-duty packaging and long-distance shipping.
Key Features
- Two corrugated flutes (most commonly BC or EB flute combination)
- High compression and stacking strength
- Excellent puncture and tear resistance
- Suitable for moisture-resistant and export-grade coatings
- Available in customized sizes, prints, and load-bearing capacities
Advantages
✅ Stronger than single layer boxes – Handles heavy weight comfortably
✅ Better cushioning & shock absorption – Protects fragile or bulky products
✅ Ideal for long-distance transportation & bulk storage
✅ Reusable and environment-friendly
✅ Supports high-quality branding & printing
Limitations
⚠ Heavier than single wall boxes, slightly increasing shipping cost
⚠ Not needed for lightweight or low-value products
⚠ Occupies more storage space compared to single layer cartons
Common Industries Using Double Layer Boxes
- Automobile & Engineering Components
- Electronics & Appliances
- Furniture & Home Décor
- Food & Beverages (Bulk Packaging)
- Pharmaceuticals & Chemicals
- E-commerce & Logistics
Why Choose Double Layer Boxes?
- Choose double wall boxes when you need strength, safety, and long-term durability.
- They are the perfect choice for heavy, fragile.
- High-value items where damage risk must be minimized.